Solution

Automated Palletizing

The Plus One Robotics Palletizing System handles a variety of pallets, increasing warehouse flexibility and reducing costs.

Overview

Intelligent Palletizing Powered by AI Vision

Our palletizing solution uses award-winning AI-powered vision software to handle boxes, over-wrapped trays, cartons, and bags. Combined with human-in-the-loop supervision, the system achieves 99% accuracy while maintaining high throughput and adapting to edge cases in real time.

350-700

PPH Throughput

99%

Quality Accuracy

50 lbs

Max Parcel Weight

Multi-Item Types

Capabilities

Built for Variability and Scale

Empty Pallet Detection

Confirms item placement on the pallet stack for accurate building.

Item Classification

Classifies items by package type to dynamically adjust grip strategy and speed.

Place Verification

Images the place zone to confirm single-case placement and prevent errors.

Offset Picking

Automatically calculates offset when items are smaller than the end effector.

Item Sizing

Measures and verifies the size of items to be palletized.

Multi-Picking

Picks multiple items simultaneously for higher throughput levels.

Benefits

Why Automate Palletizing with Plus One

Overcome case variability with award-winning AI-powered vision software

Improve workplace safety and reduce repetitive stress injuries

Achieve higher throughput and lower labor costs

Address labor shortages with reliable automation

Decrease parcel exception rate through human-in-the-loop intervention

Improve automation deployment time requiring minimal floorspace

Specifications

Technical Details

Throughput350 - 700 PPH
Accuracy99% quality
Supported ItemsBoxes, overwrapped trays, cartons, bags
Max Parcel WeightUp to 50 lbs
Min Parcel Size6" x 6" x 6"
System IncludesPickOne Vision Software, Gripper, Robot Arm, Pallet Dispenser, Vacuum System

Learn More About Plus One Palletizing

Talk to our team about how automated palletizing can improve your throughput and reduce labor costs.

Ready to see it in action?

Talk to our team about automating your warehouse operations with proven AI-powered robotic picking.